Common Problems associated with use of Flexible Connectors


  • Most screeners make a large circular motion upon start up and shut down. This stretches the connecting sleeve and can cause premature failure.

  • Connecting sleeves fail at the most inopportune times causing lost production and housekeeping headaches. 

  • Corrugated sleeves have “pockets” which may trap product causing a sanitation issue particularly in food and dairy manufacturing.

  • Moving dry particulates generate static build-up and may discharge a spark causing a safety issue.

  • Plain hem fabric connecting sleeves do not stay in place until fastened with a hose clamp. This makes installation with one pair of hands difficult and time-consuming.

  • Common rubber and fabric connecting sleeves do not offer visual material flow.  This means blockages may not be spotted and attended to until a problem alerts the machine operator.

  • Exposure to UV light and weathering causes premature wear of most rubber and fabric materials.

  • Harsh chemicals, low and high temperatures will destroy most common rubber and fabric materials leading to premature wear and sleeve failure.
  • Abrasive wet / dry particles combined with constant flexing will prematurely wear rubber and fabrics sleeves.

  • Fabric sleeves accumulate dust, become clogged, look dirty and require washing.  Warm water and air in the cleaning process cause the sleeves to shrink and lose their fit rendering the sleeve difficult to re-install or useless.

  • Connecting sleeves are not always installed properly.  They are commonly compressed or stretched to fit.  Over-tight hose clamps have sharp edges which cut into the flexible connector.

  • Flexible connectors may be specified as having the same diameter and length.  However, in the plant, lengths will vary with the machine installation and adjustments. Operators must stock different lengths of the same diameter sleeve and keep track of where they are installed and how many are on hand.

  • Industrial plants process more than one type of product or material and need a variety of durable, easy to use flexible connector materials designed to withstand the applications.

  • The “savings” from using the least expensive connecting sleeves never equals the money lost through increased machine downtime.


    Siftex solutions to common flexible connector problems

     Product entrapment

     Misalignment

    BFM Fitting

    BFM Fitting

    Sleeve-within-a-sleeve Sift-Socks

     Hi-Flex Hose with / without cuffs

    Seamless Rubber Tubing

    Sleeve-within-a-sleeve Sift-Socks

    Clear-Flex Tubing and Sleeves


    PTFE (Teflon) Laminated Tubing and Sleeves




     Gyratory Motion

     Installation

     BFM Fitting

    BFM Fitting offers snap-in connector installation

    Molded Corrugated Rubber Sleeves

     Shock cord hems snap into place

     Hi-Flex Hose with/without cuffs

     Hi-Flex Hose with cuffs

    Sleeve-within-a-sleeve Sift-Socks

    Seamless tubing products should be installed using the “hour-glass” technique


     Static build-up

    Lack of visual flow  

    BFM Fitting with grounding strap

    BFM Fitting with SeeFlex connectors

    Static conductive channel hose and tubing

    Clear-Flex tubing, sleeves and covers

    Clear-Flex static dissipative tubing and sleeves

    Hi-Flex clear polyurethane thermoplastic hose

    Hi-Flex static dissipative polyurethane hose

    Clear PVC tubing, sleeves and covers-non FDA acceptable

    Black static conductive neoprene seamless tubing


    Sift-Socks with static wire leads



    Exposure to UV

    Harsh chemicals

    BFM Fitting with PTFE connectors

    BFM Fitting with PTFE connectors

    PTFE (Teflon) Sift-Socks

    PTFE Sift-Socks

    PTFE laminated tubing

    PTFE laminated tubing

    EPDM corrugated sleeves and seamless rubber tubing

    EPDM corrugated sleevesseamless rubber tubing

    Clear-Flex polyurethane tubing, sleeves and covers

    VITON seamless rubber tubing


    Extreme temperature

     Abrasion resistance

    BFM Fitting with PTFE connectors

    BFM Fitting with SeeFlex connector

    PTFE Sift-Socks and tubing: -390ºF to 600ºF

    Clear-Flex polyurethane tubing and sleeves

    VITON: -40ºF to 450ºF

    PTFE Sift-Socks and tubing

    Silicone: -60ºF to 450ºF

    Hi-Flex polyurethane hose  

    EPDM: 0ºF to 290ºF

    Nitrile rubber sleeves and tubing

    Nitrile: 0ºF to 280ºF

    Gum rubber sleeves and tubing

    Neoprene: 0ºF to 212ºF

    RCN and Cordura Nylon fabric





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